Case Study of MBBR in Food Processing Wastewater Treatment

Sewage disposal is especially critical in the food producing realm. Waste from food production can also be loaded with stuff that's bad for the environment. A lot of those businesses would like to clean it up so they can return it safely to nature. At Decycle New Materials, we just do cool technology that let business clean their water. One of the best systems we've found is the Moving Bed Biofilm Reactor ( MBBR for short). This system is in high demand due to its exceptional capability of treating wastewater, as well as its fast installation at the food processing plants.

Why MBBR is the perfect technology for food & beverage processing wastewater treatment?

There are many reasons why food processors are opting for MBBR – and they all make perfect sense. The first thing is that it doesn't occupy much space. The media which the MBBR filter uses is a specially designed plastic media that is light enough to float in water. This medium gives bacteria a nice comfy place to grow. These bacteria consume the waste in the water as it travels through the reactor, filtering it. And because MBBR can be shoe-horned into small spaces, companies do not need to build big treatment plants. This saves them time and money. Second, the wastewater to be treated by MBBR is diverse. Whether it's waste from meat processing, dairy, or fruits and vegetables, to name a few – MBBR can adapt and clear easily. It's that flexibility that makes it the preferred vendor for so many corporations. “There's much more crystal clarity when it comes to the MBBR process, which actually does create a competitive advantage in many cases. And companies like Decycle New Materials have worked with clients who say their wastewater smells much, much fresher following treatment. Cleaner water tend to cause less problem when the water run back into rivers or lakes. MBBR is a good way to show that you care about the world, and the future of business.” Finally, MBBR plants require low maintenance. You do need to check often, but it's not a ton of weird moves that you must do. Which leaves workers serving in other places, of which there are plenty, and then some — as well as not subjecting anyone to the misery of working on that wastewater system 24/7. Because of the benefits involved, food processing companies are often opting for this as their solution when it comes to treating their wastewater.

How MBBR Enhances the Efficiency of Food Wastewater Treatment Systems

MBBRs offer an extremely efficient treatment for food wastewaters. One thing, the process is fast. The water and floating media allow bacteria to quickly consume waste in the water. Instead of needing weeks to treat, waters treated with MBBR could be completed in hours. This speed is vital to food processing plants, which run on tight schedules — delay equals waste. In addition, the MBBR can be operated under a continuous process. The water is perpetually running through the system, so treatment is a 24/7 proposition. The steady flow is a turnaround from older systems, which would sometimes require tanks to be emptied at least partially before they could be refilled. The steady activity also enables food plants to treat their wastewater in real time, with no downtime — so production is never interrupted. Also, MBBR technology is highly energy-efficient. Nor do they typically consume as much energy as traditional forms of treatment, since fewer pumps and equipment are used. Another clear factor is that in Decycle New Materials' case, we saw that clients was able to save a serious amount of energy when they switched out for MBBR technology. After a while, these really start to add up. Finally, you can use MBBR to monitor the quality of your water. Many systems employ high-tech sensors to track the health of the bacteria and ensure that the water remains in a safe zone. That enables companies to make easy adjustments if something goes wrong, which makes everything easier to manage. Relatively, MBBR also compete in term of operation time requirement and even low capital investment and operating cost for the food wastewater treatment. These qualities not only enable business owners to meet their wastewater requirements, but also they ensure that the environment is being handled responsibly.

What is the Economic Benefit of MBBR on Food Processing Wastewater?

Foods: Wastewater Treatment & Moving Bed Biofilm Reactor systems – can save you money. The businesses and food production facilities are enjoying great advantages using moving bed biofilm reactors for managing their wastewater treatment. We take a closer look here. For one, they save on energy. MBBR processes employed special plastic media floated to assist the growth of bacteria. These bacteria metabolize waste very efficiently, tearing through it quickly so the system does not have to expend as much energy in order to move water. Not only does this decrease the amount of power required, it also means huge savings on energy expenditure. The second is that these systems may oft take up a smaller area with the space requirements for other types of treatment. Perhaps you're in a food factory with not much room. A more compact unit can squeeze into tighter spaces without requiring a new construction on your building. And the cost of building and maintaining a treatment plan can rise if you need to make room somewhere else. In addition, MBBRs are able to tolerate variations in wastewater characteristics and flow rates. Food producing is sometimes difficult because there are many different kinds of scraps that may accumulate over time. MBBRs are flexible, and thus operations can automatically be adjusted to accommodate a new load without expensive modifications or retro-fits. And that means lower cost over time too, because businesses don't need to keep upgrading their systems to meet new needs. Finally, MBBR systems can reduce on waste. That other things process that dead organic material better, right? That somehow, instead of producing water (which is often something that can be reused or released into the environment), it's suffocating, like /suffocate/ sort of (like choking). It not only saves on the cost of disposal fees, but is another green win for the environment — good news all around. Finally, it can be concluded that the MBBR solutions offered by Decycle New Materials are extremely cost-effective for a food factory to save money in the short term, as they are space efficient, energy efficient… and in other ways too — thus also playing its role of saving overtime and benefitting the environment.

How MBBR Technology Complies With Environmental Regulations for Food Production Plants

Food factories will also benefit a lot by using MBBR technology to meet the environmental norms. These are some very important rules that can save our rivers, lakes, and other water. When food factories produce their goods, they don't just churn out products — along with all that deliciousness comes wastewater that can be dangerous if it's not handled the right way. That wastewater can be treated with MBBR technology like Decycle New Materials' systems that treat it in a way that meets or exceeds the discharge standards. So one of the big things that MBBR systems can do is be good at breaking down organic matter, which is what makes wastewater dirty. The MBBR systems treat the water efficiently through the use of bacterium to eat away at the waste. This means MBBR-treated water can have much lower pollution loads before it is safe to release back into a natural water source. Another one is how efficiently MBBR systems could acclimate. Food processing generates various forms of waste matter, which dependent on the products produced. Such changes can be quickly accommodated by MBBR systems and booming treated at any time in a way that is currently regulated. This flexibility enables factories to escape big fines and penalties that could result from noncompliance with regulations. Moreover, applying MBBR systems themselves can be a proof of factories' respect for the environment. When a factory can show it's pulling out all the stops to treat its wastewater responsibly, then it enjoys greater standing in the community. This is not only better for the environment but can also attract more customers or clients who appreciate all things eco-friendly. By choosing MBBR such as Pp chemical, not only will food factories be able to comply with the most stringent environmental control legislation, but they will also be responsible stewards of our planet — something we should all take very seriously!

How to Select MBBR Systems for Your Food Processing Plant

The MBBR system used is very important to consider in food production. There are a few things you should think about before making your decision. Its system size and throughput is that which you have to check in the first place. Every food factory makes different quantities of this effluent, according to their level of production. You simply need to invest in having a system that will handle how much waste your factory generates. At the minimum, if your system is too small, it won't operate correctly and you may end up having untreated sewage. Decycle New Materials can help guide you in finding the right size for you. Second, you still have to factor in some of the technology that comes with such systems. WWTP MBBR reactors may be configured and operate differently. Some may be more efficient than others or may last longer. You should be asking about how the system works and whether it incorporates components which reduce maintenance. Less maintenance means a system that will save you time and money over time. Secondly, you should also consider the support provided by the company. You want to check that if you buy a MBBR system, the company provides good customer service. That means installation help and support if anything goes wrong. Similarly, your staff should run like an induced coma, and these companies ought to do that by offering training for your staff as well as other resources. Lastly, consider how this system aligns with your organisation's aspirational goals of being sustainable and environmentally compliant. For this reason, you will want to ensure your MBBR system is of good quality, as it helps your factory become more environmentally friendly, not the other way around, and any whole system comply with local directives. Investigating these areas can assist food processing plants to find the best MBBR solution for them. The considered choice is crucial, and not just for the sake of business survival, but also for environmental dab hands to make you ‘consider' the right way (it's good all round).